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Largest of three Solar Energy facilities that provide power to Mississippi Power customers, located in Sumrall.
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Aug. 15 (UPI) — The Chinese government said it made the necessary move to file a complaint with the World Trade Organization over solar tariffs imposed by the United States.
A spokesperson for the Chinese Ministry of Commerce said Beijing viewed U.S. trade moves as an abuse of safeguards that “severely damaged” Chinese trade interests.
U.S. Trade Representative Robert Lighthizer announced President Donald Trump‘s decision in January to impose “safeguard tariffs” on imported solar cells and modules because of complaints those imports caused serious harm to domestic manufacturers.
The decision was triggered by the U.S. International Trade Commission delivering three separate sets of recommendations to Trump designed to curb imports of solar components, ranging from quotas to a tariff on imports of 35 percent.
The commission took up the case amid complaints that cheap parts from Asia made the U.S. sector less competitive. Suniva, based in the United States, and SolarWorld, whose parent is in Germany, said imposing tariffs would lead to more jobs in the solar industry in the United States.
Save solar cells with a capacity of more than 2.5 gigawatts, U.S. tariffs start at 30 percent and drop to 15 percent in four years.
“China’s choice to resort to the WTO dispute settlement mechanism is a necessary move to safeguard its legitimate rights and interests and multilateral trade rules,” the ministry spokesperson was quoted as saying by China’s official Xinhua News Agency.
The International Renewable Energy Agency estimates that 60 percent of all renewable energy jobs are in the Asian economies. For the solar panel industry, China has about 60 percent of the payrolls, representing about 2.2 million employees. China also accounts for 44 percent of the payrolls in the wind energy industry.
The Solar Energy Industries Association, a trade group representing the interests of the solar power industry in the United States, said the solar manufacturing sector employed 38,000 people at the end of 2016 and only 2,000 of them made something other than solar panels. With these new duties, tens of thousands of jobs could be lost, not created.
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Aug. 15 (UPI) — A $9.2 billion all-stock acquisition creates one of the larger entities working in the Permian shale basin in the United States, Diamondback Energy announced.
Diamondback announced the all-stock acquisition of Energen Corp. on Wednesday. Through the deal, Diamondback increases its acreage in the Permian shale basin by 57 percent to more than 266,000 net acres.
All told, the assets acquired from Energen produced more than 222,000 barrels of oil equivalent, with about two thirds of that existing as oil. That represents a 79 percent increase from Diamondbacks second quarter production.
Energen last week reported its production was at the top end of its guidance range. Adjusted income for the second quarter was $75.4 million, compared with $5.4 million in second quarter 2017. The company said its earnings per share exceeded internal expectations, driven in part by “substantially” higher production and improved commodity prices.
The company added, however, that total capital spending for the year would likely be at the high end of its estimate in part because of tariffs imposed on imported steel.
“We believe this all-stock transaction with Diamondback is the best path forward for our company and provides Energen shareholders with an excellent value for their investment, now and in the future,” Chairman and CEO James McManus said in a statement.
U.S. President Donald Trump cited national security concerns when justifying import duties on aluminum and steel. Representatives from the U.S. energy sector have called for relief from steel tariffs in particular because only a handful of suppliers make steel pipe for energy infrastructure, leaving the domestic market dependent on foreign steel manufacturers.
Texas Gov. Greg Abbott, a Republican, said in a June letter to Trump that if the steel and aluminum tariffs lead to a cost increase for domestic oil and gas production, it would significantly impair the president’s energy sector objectives
The Permian shale basin is the largest oil producer in the Lower 48. The U.S. Energy Information Administration expects production there to increase from July by x percent to average 3.4 million barrels per day.
Neither company mentioned tariffs as the reason for the tie up.
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After years of breakneck growth, solar panel manufacturers are tightening their belts as the government slashes support
China’s solar manufacturers are unhappy with recent government policy changes that have put a brake on the sector.
“We’ve already halted work on 11 megawatts of industrial and commercial distributed solar PV projects,” says the marketing director for one solar photovoltaic (PV) module manufacturer in Guangdong province.
“Without subsidies there’s no return on investment for over a decade, so investors and property owners aren’t interested in distributed solar. With subsidies it only takes seven years to recoup the investment,” he adds.
This is one consequence of China’s “531” policy that was announced by the National Development and Reform Commission, the Ministry of Finance, and the National Energy Administration without warning on May 31 (hence the “531” name). The policy is designed to control breakneck growth in the solar sector, principally by accelerating the phase-out of subsidies.
China has led the world in new solar installations in each of the past five years, helped by guaranteed electricity prices. But the cost of subsidies has been growing unsustainably, and as manufacturers have expanded rapidly to meet demand the risk of overcapacity has grown.
The new policy brings the industry to a crossroads. During the 12th Five Year Plan period (2011-2015) subsidies were paid late and there was significant wastage of both solar and wind power. Those lessons should have been learned by now, says Meng Xiangan, deputy director of the China Renewable Energy Society. To avoid a repeat, the sector can either lobby for an extension of subsidies and continue its rapid and unsustainable expansion, or accept that new capacity will face a tougher challenge on costs.
A sudden change
Under the current system, the National Energy Administration (NEA) sets annual targets for installed solar capacity, which is eligible for government subsidies. At the local level, development and reform commissions are responsible for approving projects. In theory, subsidies are limited to projects that fall within the NEA (central government) targets, although local governments may also provide subsidies.
The new policy, which came into effect immediately, has no target for the construction of solar farms, and orders local governments not to approve solar farms that need subsidising.
However, it is distributed solar projects, such as small-scale commercial and consumer rooftop installations that will see the biggest change. Previously, there was no target for distributed solar capacity, leading to strong growth in the distributed solar market.
In 2017, 19.44 gigawatts (GW) of new distributed solar was added – as much as the total for the previous three years. A further 7.68GW was added in the first quarter of this year, an increase of 217{0b7da518931e2dc7f5435818fa9adcc81ac764ac1dff918ce2cdfc05099e9974} year-on-year and 79.6{0b7da518931e2dc7f5435818fa9adcc81ac764ac1dff918ce2cdfc05099e9974} of all new installations in China. The new policy has put in place a target of 10GW of new distributed solar capacity (as oppose to solar farms), which means that the entire 2018 target was almost reached in the first three months of the year.
Alongside limiting the amount of new solar installations eligible for subsidy, the 531 policy also reduces the level of subsidy for solar farms and distributed solar, which were set through regional pricing policies in 2013.
These policies provided a huge stimulus for corporate investment in solar PV. They divided the country into three regions according to their suitability for solar generation, with prices paid per kilowatt hour set at 0.90, 0.95 and 1.00 yuan accordingly. Distributed solar installations were subsidised at 0.42 yuan per kilowatt hour.
The new policy has dropped those subsidies to 0.50, 0.60 and 0.70 yuan per kilowatt hour across the three regions, with the distributed solar subsidy falling to 0.32 yuan per kilowatt hour.
This is the second cut in subsidies in less than a year. In December 2017 the distributed solar subsidy fell from 0.42 yuan per kilowatt hour to 0.37 yuan.
“We were expecting subsidies to be cut back but this was too sudden and too sweeping, with no buffer period,” says a source at the Guangdong Solar Energy Association.
The cuts are a clear signal from government that the sector needs to become less dependent on subsidies and shift its focus from rapid scaling toward technological improvements to further bring costs down.
“The subsidy has been a major driver of new projects,” says Lin Boqiang, head of Xiamen University’s China Institute for Studies in Energy Policy.
“The idea of a subsidy is that eventually it goes away. China’s been slow to do that, it would have been better if this had happened earlier,” he adds.
A difficult transition
Many investors and project owners are waiting to see how the new policy plays out.
“Some customers immediately cancelled orders and demanded cheaper prices,” says Sun Yunlin, head of Winone Solar, which provides services such as consulting, feasibility studies and handover inspections to solar farms.
The market has dropped significantly. Wang Bohua, secretary general of the China Photovoltaic Industry Association, expects to see 30-35 gigawatts of new capacity in 2018, a drop of 43{0b7da518931e2dc7f5435818fa9adcc81ac764ac1dff918ce2cdfc05099e9974} on last year.
That drop in new installations in China means there is a risk of overcapacity in the supply chain, which has been expanding rapidly. The silicon subcommittee of the China Nonferrous Metals Industry Association calculates that China’s production capacity of polycrystalline silicon – a raw material for the solar industry – will reach 433,000 tonnes a year in 2018, growth of 57{0b7da518931e2dc7f5435818fa9adcc81ac764ac1dff918ce2cdfc05099e9974} year-on-year. Most of that new capacity will come on stream in the third quarter.
A report from the China Centre for Information Industry Development (CCIDWise) predicts that growth in the solar PV market will fall off or even reverse, with further price drops to come across the industry and firms facing significant pressure on costs.
Wang Bohua, secretary general of the China Photovoltaic Industry Association, said at this year’s 3rd Century Photovoltaic Conference that expansion of manufacturing capacity was still rapid, but the warnings of overcapacity caused by excessive expansion back in 2011 should be heeded.
Mind the gap
China’s 13th Five-Year Plan (2016-2020) set a 105GW target for new solar PV capacity by 2020. This was hit two years and three months early. As of April 2018, capacity was 140GW.
One of the reasons for this runaway growth is because plans for the solar sector differ between central and local governments – particularly since the power to approve solar farms was devolved to the local level in 2013, which made it harder for central energy authorities to control the scale or rate of solar PV installations. That loss of control is why the subsidy funding gap has steadily widened.
“During the 12th Five-Year Plan the target for solar generation grew from 5GW to 10GW, then to 15GW, then ultimately from 21GW to 35GW. That was a bigger change than planned for any other industry. There was effectively no cap on total capacity,” explains Meng Xiangan.
The expansion started in 2013. The EU and US placed anti-dumping measures on imports of Chinese solar PV products, causing the overseas market to shrink. With no outlet for domestic capacity a meeting of the State Council in June that year took six measures to support the industry through the crisis: policy assistance, guaranteed purchase of solar power, improved electricity pricing policy, funding support, funding for research and design, and support for mergers and restructuring.
With guaranteed prices, solar power manufacturers and other companies started building solar farms. In December 2013 Deloitte published a report on clean energy in China that found 130GW of “queued” solar projects – three times the entire 12th Five-Year Plan target.
But the Renewable Energy Development Fund, from which subsidies are paid, had only one source of income – a renewable energy surcharge on electricity bills, which is collected by energy suppliers from customers. That surcharge has been adjusted five times and currently stands at 0.019 yuan per kilowatt hour.
A key reason for the exponential growth in distributed solar PV installations in recent years is that electricity prices were fixed while solar PV development costs fell. This created enormous potential for profit, further encouraging investment in the sector.
This was particularly the case for distributed solar installations. The first adjustment was made in 2017 – a reduction of 11.9{0b7da518931e2dc7f5435818fa9adcc81ac764ac1dff918ce2cdfc05099e9974}, from 0.42 to 0.37 yuan per kilowatt hour. But during that same period the price of polycrystalline silicon panels (which make up 60{0b7da518931e2dc7f5435818fa9adcc81ac764ac1dff918ce2cdfc05099e9974} of the cost of solar installations) plummeted from 3.9 yuan per watt in 2013 to 2.4 yuan in 2018 – a drop of 38.5{0b7da518931e2dc7f5435818fa9adcc81ac764ac1dff918ce2cdfc05099e9974}. The cost of monocrystalline silicon panels fell to 2.5 yuan, dropping 37.8{0b7da518931e2dc7f5435818fa9adcc81ac764ac1dff918ce2cdfc05099e9974}.
That out-of-control growth left a huge funding gap in the subsidy scheme, which is now limiting the sector. Figures from the National Energy Administration show that as of the end of 2017 the accumulated shortfall in renewable subsidies stood at 112.7 billion yuan, with 45.5 billion yuan due to the solar PV sector. An extra 10 gigawatts in distributed solar means a further four billion yuan in subsidies has to be found – or 80 billion yuan over a 20-year period.
Hard to control
The National Energy Authority started trying to manage the expansion of the solar sector in 2014, but its goals didn’t align with the interests of local governments, so policies were not properly implemented.
To encourage investment, some local governments had a “first-built, first-served” policy – the first distributed solar installations to be finished were included in annual quotas, and thus eligible for subsidies.
Anhui made this explicit in a notice published in 2016, which stated that projects would be included in annual quotas in the order of their connection to the grid. This resulted in far more capacity being constructed than annual quotas allowed for – 2.55GW of new capacity was built in Anhui in 2016, compared to a quota of 0.5GW.
Wang Liguo and Ju Lei at Dongbei University of Finance and Economics have studied the roots of overcapacity in the solar sector.
They say: “it has been driven by business and local government, with the energy authorities forced to respond rather than guide and control the sector’s sustainable development.”
Better solar integration
Solar PV is still a key part of China’s low-carbon strategy, which is itself important for realising China’s commitment to reducing emissions and increasing the proportion of non-fossil fuel energy in the overall mix to 15{0b7da518931e2dc7f5435818fa9adcc81ac764ac1dff918ce2cdfc05099e9974} by 2020. But too much focus on installed capacity can come at the cost of coordinated planning across central and local government, and with the grid. This can add to the challenge of absorbing new solar capacity effectively into the power system.
This is evident in China’s north-west where 40{0b7da518931e2dc7f5435818fa9adcc81ac764ac1dff918ce2cdfc05099e9974} of the country’s total PV capacity is concentrated in five provinces (Shaanxi, Gansu, Qinghai, Ningxia, Xinjiang). It is also where the most solar power is wasted.
Because solar installations were not coordinated with power grid construction, there grid has limited ability to absorb the extra power and connection to the grid has been difficult. National Energy Administration figures show that curtailment of solar PV was 19.81{0b7da518931e2dc7f5435818fa9adcc81ac764ac1dff918ce2cdfc05099e9974} across those five provinces – that is, one fifth of solar power capacity is being wasted.
The National Energy Administration wants to reduce curtailment to just 5{0b7da518931e2dc7f5435818fa9adcc81ac764ac1dff918ce2cdfc05099e9974} nationwide. But this will be no easy task.
Fan Bi, former head of the General Economy Department at the State Council’s Research Office, has written that the intermittent nature of solar power causes problems if large scale, concentrated generation needs to be connected to the grid. Ultra-high voltage lines can be used to carry the power 1,000 and more kilometres to eastern and central China, but energy loss through transmission and transformation makes this a hugely uneconomical option for the State Grid.
And the provinces which would receive that renewable energy aren’t keen either, as they view it as against the interests of their own utility companies.
Lack of a quota system
Guaranteed electricity prices incentivised the development and roll-out of renewable energy, but they didn’t create demand for that power. There needs to be a better balance between the varying interests on the grid, power generators, and consumers to ensure a atable market.
One approach to rectify this was detailed in March this year by the National Energy Administration, which plans to establish a renewable energy quota system. This would require each province to source a certain percentage of electricity from renewables, passing the cost of the quota obligation onto market actors (such as power networks, electricity suppliers and major electricity consumers).
But there is uncertainty over the quota system already. The government’s work report at this year’s Lianghui called for large reductions in the non-taxation burdens on companies, and specifically for “reductions in power distribution and transmission network charges, with ordinary industrial and commercial electricity costs falling 10{0b7da518931e2dc7f5435818fa9adcc81ac764ac1dff918ce2cdfc05099e9974}”.
Lin Boqiang says a renewable energy quota system could prevent the waste of solar power, but it would mean higher prices. With the government hoping to boost business competitiveness, it may be reluctant to implement the proposed changes.
Back to the market
Responding to questions on the new 531 policy, the National Energy Administration said that it will encourage firms to shift their reliance from government policy to the market. This is expected to help eliminate excess capacity, encourage technological improvements, end the sector’s irrational expansion, and concentrate resources in stronger firms.
After an initial panic, the industry is now calmer about the future. “At Guangdong electricity prices, solar PV is a viable investment if solar cells drop in price to 1.8 to 2 yuan per watt. We expect to see 2 yuan per watt at the end of the year,” says Sun Yunlin from Winone Solar.
Li Chuangjun, deputy head of the new and renewable energy department at the National Energy Administration agrees that the cost of solar is reaching parity with conventional technologies. He says that technological advances have seen costs fall by about 90{0b7da518931e2dc7f5435818fa9adcc81ac764ac1dff918ce2cdfc05099e9974} from 2007 to 2017, and power from solar PV may be sold to the grid at standard rates within two or three years.
Some industry insiders are even more optimistic. Four days prior to the release of the 531 policy Liu Hanyuan, chair of the Tongwei Group, said at the 12th International Solar and Smart Energy Exhibition that innovation and further economies of scale could help solar match coal-fired power on a cost basis across most of China.
Meng Xiangan says it is now time for the sector to “find its place in the overall market”.
The article was produced jointly by chinadialogue and Energy Observer. This version has been edited from the Chinese original.
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Copyright © 2018 by IOP Publishing Ltd and individual contributors
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As the solar industry continues its expansion to serve lower income communities, a New York solar leader, Quixotic Systems Inc. (QSI), has partnered with affordable housing developer Arker Companies to design and install rooftop solar energy systems for two low-income communities in the New York City area.
The Bay Street Senior Housing solar project, designed and installed by Quixotic Systems Inc. for the Arker Companies, will offset the building’s electricity use for shared areas by 87{0b7da518931e2dc7f5435818fa9adcc81ac764ac1dff918ce2cdfc05099e9974}.
The first project, Bay Street Senior Housing, is a six-story building offering apartments for low-income senior citizens located along Staten Island’s Stapleton waterfront. QSI designed and installed a 35.3-kW rooftop system that includes 108 high-performance SunPower 327-watt solar panels. The system offsets 87{0b7da518931e2dc7f5435818fa9adcc81ac764ac1dff918ce2cdfc05099e9974} of the building’s energy use for shared-use areas that include computer facilities, a social services office and a fitness center.
Bay Street Senior Housing was partially financed with a grant from New York’s Low-Income Housing Credit Program (LIHC), which was established to promote private sector involvement in the retention and production of rental housing reserved for low-income households. The solar system helps reduce operational expenses and keep rents at an affordable level.
“QSI delivered a custom-designed, robust, aesthetically pleasing solar energy system that has performed extremely well and exactly as expected,” said Alex Aker, principal of Arker Companies. “We are always looking for subcontractors who can do high-quality work conforming to our own rigorous building schedule. QSI met that standard.”
The second project, also developed by Arker Companies, is currently under construction in Queens. Both projects will benefit from rebates from NYSERDA’s NY Sun – Residential/Small Commercial program as well as the federal Investment Tax Credit for commercial solar energy systems.
New York State’s low-income population includes nearly 2.3 million households earning less than 60{0b7da518931e2dc7f5435818fa9adcc81ac764ac1dff918ce2cdfc05099e9974} of the Area Median Income ($53,000 for a family of four), according to NYSERDA. Governor Cuomo’s Reforming the Energy Vision is a comprehensive strategy to build a resilient, clean and affordable energy system for all New Yorkers, with specific initiatives to address low-income citizens. Under Governor Cuomo’s leadership, solar energy in New York State has increased almost 800{0b7da518931e2dc7f5435818fa9adcc81ac764ac1dff918ce2cdfc05099e9974} from 2012 to 2017.
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Heavy industry continues its transition to cheap renewable energy Down Under, with the launch of a much-anticipated 1 GW dispatchable renewable energy program by U.K. steel billionaire, Sanjeev Gupta.
SIMEC Zen Energy, a unit of the Gupta group’s commodity conglomerate GFG Alliance, has announced the first of many renewable energy projects planned for the South Australian industrial town of Whyalla – the 280 MW Cultana Solar Farm.
The program was launched at an official ceremony attended by South Australian Premier, Steven Marshall, Whyalla Mayor, Lyn Breuer, and SIMEC Zen Energy Chairman, Sanjeev Gupta.
Addressing the ceremony, Gupta expressed belief that there is a great future for energy‐intensive industries in Australia, noting that the 1 GW program launch is the first step in GFG leading the country’s industrial transition to more competitive energy.
“Today’s event is symbolic of our desire to develop and invest in new‐generation energy assets that will bring down Australia’s electricity prices to competitive levels again, as well as our commitment to local and regional Australia,” Gupta said.
Other projects within the program include: Cogeneration at GFG’s Whyalla Primary Steel plant using waste gas; trailblazing pumped hydro projects at GFG’s Middleback Ranges mining operations; and the world’s largest lithium‐ion battery (120 MW/140 MWh), which would surpass the 110 MW/ 129 MWh Tesla battery at the Hornsdale Power Reserve in terms of size.
“All of these projects will not only improve reliability and greatly reduce the cost of electricity in our own operations, they will also provide competitive sources of power for other industrial and commercial users, while at the same time playing a key role in the market’s transition towards renewables,” Gupta said.
Last year, Australian zinc metals producer, Sun Metals heralded the industrial sector’s shift to renewable energy with a landmark 125 MW solar project at its zinc refinery in Northern Queensland. The project, which at the time marked the biggest intervention in Australia by a major energy user to source some of its electricity needs from renewable energy, opened earlier this week.
This was followed by a few major power purchase deals in the heavy industry and manufacturing, such as Australia’s largest solar PPA – Bluescope Steel deal with ESCO Pacific to cover 20{0b7da518931e2dc7f5435818fa9adcc81ac764ac1dff918ce2cdfc05099e9974} of its electricity requirements over seven years from NSW’s Finley Solar Project, and Australian brewer Cartlon United Breweries’ a 12-year PPA with BayWa to purchase 74,000 MWh a year from the 112 MW Karadoc solar farm in Mildura.
But, SIMEC Zen’s solar ambitions top them all. So far, the company has inked a 15-year PPA with Victoria’s 100 MW Numurkah Solar Farm to support firm retail supply contracts to commercial and industrial customers in Victoria, including the Melbourne-based Laverton steelworks. It has also started developing its own large-scale solar projects.
The 250 MW Cultana Solar Farm boasts an 600 GWh of energy generation per year – enough to power almost 100,000 average homes – drawn from 780,000 solar panels.
SIMEC Zen expects to get development approval in the fourth quarter of this year, with construction commencing in the first quarter of 2019.
The company confirmed that its second solar project under the program in the vicinity of the Cultana Solar Farm is already in development, noting that the two project will make one of Australia’s largest solar farms. According to Gupta, even larger projects will follow in other states.
“All of these projects will not only improve reliability and greatly reduce the cost of electricity in our own operations, they will also provide competitive sources of power for other industrial and commercial users, while at the same time playing a key role in the market’s transition towards renewables,” he said, noting that transition will, however, take time and renewable power must be phased in carefully.
GFG Alliance bought South Australia’s Whyalla steelworks last year and then acquired a majority stake in Australia’s energy company Zen Energy to form a joint venture under the name SIMEC Zen Energy. The 1 GW renewable energy program was first announced last October.
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Silfab Solar announced a strategic alliance with DSM to mass produce high-power back-contact PV solar modules. Today’s announcement continues Silfab’s ongoing efforts to deliver the highest efficiency premium quality solar modules.
DSM recently launched a conductive backsheet that is capable of increasing module efficiency. Silfab is incorporating this reliable connectivity technology into its highest-efficiency PV solar modules to generate significant increases in energy output over conventional units.
“When you combine DSM’s innovative technology and material science capabilities with Silfab’s proven designs, we are able to realize a nearly 30{0b7da518931e2dc7f5435818fa9adcc81ac764ac1dff918ce2cdfc05099e9974} increase in output over conventional modules. Today’s announcement represents our ongoing investment to deliver the most advanced and cost-effective solar module technology to the United States residential market,” said Paolo Maccario, COO of Silfab.
“We are very excited by our Silfab partnership. Silfab and DSM are a powerful combination. As North America’s leading and most innovative producer of affordable PV solar modules, and the PV industry’s leading material science-based player, respectively, we look forward to driving adoption of the next generation of PV solar modules in the United States,” said Pascal de Sain, Vice President of DSM Advanced Solar.
The strategic partnership of DSM and Silfab brings together two companies dedicated to enhancing module power, reliability and durability in a cost-effective module made in North America.
DSM’s Conductive backsheet design connects neighboring cells to transport more power from a module. Back-contact technology features all electrical contacts at the back of a solar cell, thus creating maximum space on the front of the module to capture and convert more light into energy. Silfab and DSM are concluding final testing to incorporate back-contact cells and conductive backsheets into Silfab’s product lines.
“Because of our high-precision automation, Silfab can easily incorporate the latest designs and advancements for just-in-time deliveries,” Maccario said.
Silfab has more than 35 years of solar experience and works with international partnerships to design and manufacture some of the highest-output PV modules with superior quality. Silfab continually invests in automating its manufacturing process while dedicating technicians and engineers to focus on quality control and design. New manufacturing methods, such as fully automated bussing, have helped Silfab to drive down the price of solar modules by reducing production costs.
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The German engineering company Geltz Umwelt-Technologie has successfully developed an advanced recycling plant for obsolete or ageing solar panels.
As sales of solar power increase, there is a looming problem that is quite often overlooked: disposing waste from outdated or destroyed solar panels. A surge in solar panel disposal is expected to take place in the early 2030s, given the design life of solar energy systems installed around the millennium.
To address this problem before this big disposal wave, the EU has funded the ELSi project. With strong competencies in plant manufacturing and wastewater treatment including recycling, the Geltz Umwelt-Technologie firm has built a test and treatment facility at a large disposal firm to retrieve reusable materials from solar modules.
Recovering valuable materials
So far, waste management has been limited to the recycling of the aluminium frames and cover glasses of the modules. “Solar module layers are bonded together with polymers that make mechanical separation and treatment of solar module components almost impossible,” explains management assistant Fabian Geltz.
Exploring ways to ensure that valuable components do not end up in landfills was at the heart of ELSi’s mission. “Up until now, there has not been any technical solution to recycle and separate the valuable materials from the mixed scrap. The critical step in the recycling process is therefore the destruction of the polymer layers,” Geltz adds.
ELSi came up with a novel solution to address this key issue. Using an energy-efficient pyrolysis process, project partners managed to dissolve the undesired polymer layers and easily detach the glass in the panels. This novel advanced process enabled them to successfully separate and recover aluminium, glass, silver, copper, tin and silicon in their pure form. “Thanks to the successful recovery of materials and components, the unusable solar module can become a valuable source of raw materials for the future,” notes Geltz.
During the process of isolating and classifying materials, the fine materials were separated by sieves and air classifiers. To treat the exhaust gases of the mechanical process, project partners used a thermal afterburner and a quench system with a gas scrubber.
Industrial pilot plant
After extensive test operations aimed at optimising the process parameters, the new industrial pilot facility could process up to 50 000 solar modules per year. On analysis, project partners concluded that they successfully met their design objectives. In other words, one cycle of the pyrolysis process should treat about one metric tonne of solar module waste. The project’s recovery methods should yield over 95 percent of recycled material.
ELSi’s novel recycling technologies are expected to improve the economic viability of industries involved in the recycling and the consumption of raw materials. In turn, this should strengthen Europe’s position in the global market for recycling.
Explore further:
How to improve recovery of electrical and electronic equipment waste
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Published: 15 Aug 2018, 14:46
Amid the ongoing furore about the Federal Government’s proposed National Energy Guarantee (NEG), a 280MW solar PV project and a 52MWh battery project are both set to go ahead in South Australia, it has been announced today.
Our international solar sister site PV Tech reported yesterday that the NEG has moved onto a four-week consultation stage after the ruling Coalition signed off on it. The policy has been fiercely criticised by renewables industry groups, particularly for its potential to harm the development of the country’s pipeline of large-scale renewable energy projects and for its lack of ambition in gunning for just 26{0b7da518931e2dc7f5435818fa9adcc81ac764ac1dff918ce2cdfc05099e9974} renewables by 2030.
One of the chief proponents of the NEG, environment and energy minister Josh Frydenberg, made the disputed claim that the average household will be AU$550 (US$397) a year better off under the policy. Yesterday Frydenberg’s office said that the Federal Government, headed up by Malcolm Turnbull, will support the development of a 25MW/52MWh large-scale battery energy storage project through the Australian Renewable Energy Agency (ARENA).
The grid-connected project will be hooked up to Lake Bonney wind farm, a 278.5MW facility fully completed in 2009 after three stages of development. Developer Infigen said today it will invest in the project and has selected Tesla Powerpack technology for the battery energy storage system.
It will be connected to the National Electricity Market (NEM) which supplies businesses and households in eastern and southern Australia via its transmission lines and cables, at a substation, Mayurra. ARENA said that the battery system will provide frequency control ancillary services to the grid as well as flexible capacity.
ARENA will provide AU$5 million in funding, along with the South Australian government’s own Renewable Technology Fund, which is matching that amount of funding. The project will cost a total of AU$38 million.
Josh Frydenberg played up the Federal Government’s role in supporting the project, referring to a quote from Turnbull a while back that emphasised the importance of energy storage for Australia’s future energy mix. While South Australia has several large-scale battery systems already in operation including the 129MWh Hornsdale facility, this is the second such project in the state financially supported by Turnbull’s government, after a 30MW/8MWh battery on the Yorke Peninsula.
“Whether it is Snowy 2.0, Tasmania’s Battery of the Nation or large-scale batteries such as this one, the Turnbull Government is expanding, exploring and funding energy storage right across the country. Importantly, going forward, the National Energy Guarantee will require energy retailers to ensure they have sufficient reliable energy which could include storage, making certain there is always energy available to meet our needs,” Frydenberg said.
An Infigen statement to the Australian Stock Exchange (ASX) said the addition of battery energy storage capability to South Australia’s energy market “is consistent with the objectives of energy policy, including the proposed National Energy Guarantee”. The company also said the battery would enable Infigen to firm an additional 18MW of power dependent on customer load profiles.
Gupta’s big ZEN plan sees 280MW first project underway
In October 2017, Energy-Storage.news reported that UK-based businessman Sanjeev Gupta, the then newly-appointed chairman of ZEN Energy, had approved a plan for 1GW of dispatchable renewables for the commercial and industrial (C&I) sector in South Australia. The company’s SIMEC ZEN electricity retail division was also revealed in March to be developing a 140MWh battery in the state while the company’s other wins include an electricity supply contract for South Australian Government buildings.
This morning, SIMEC ZEN said that 1GW programme – worth around AU$1 billion – is now underway. South Australia State Premier Steven Marshall and Gupta inaugurated the 280MW Cultana Solar Project at a ceremony (pictured). Cultana will use 780,000 PV panels, 1,100 hectares in total and create 350 direct jobs during construction as well as 10 ongoing operations and maintenance (O&M) roles once it is completed.
Chairman’s statement avoids picking fossil fuel fight
Gupta’s group GFG Alliance which owns ZEN is active in territories across the globe and involved in developing a “single unified industrial strategy” with its activities and generates more than US$15 billion in revenues. Gupta has been quoted numerous times as saying that renewables are the present-day successor to coal, from an economic standpoint given the plunging cost of solar and now batteries and particularly in the context of South Australia. This morning, ZEN Energy issued a carefully worded statement from Sanjeev Gupta laying out his company’s strategy and vision going forward.
“All of these projects will not only improve reliability and greatly reduce the cost of electricity in our own operations, they will also provide competitive sources of power for other industrial and commercial users, while at the same time playing a key role in the market’s transition towards renewables.
“We have a strong conviction that traditional carbon‐intensive generation sources do not have a long‐term future as the predominant source of power in Australia and globally. We believe the world is undergoing a momentous transition to renewable power as the cost of renewables drops dramatically and quickly.
“It is, however, important that we acknowledge and also support the critical role that coal and other traditional fossil‐fuel‐based power must play in this transition.”
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